Precision Ceramic Anilox Rollers High Wear Resistance & Uniform Ink
Transfer
Yuncheng Ceramic Anilox Rollers revolutionize flexographic printing
and coating applications with engineered durability and unmatched
precision. Manufactured in China using advanced plasma-spray
technology, these rollers feature a hardened ceramic coating
(chromium oxide/aluminum oxide) fused to a 45# steel or aluminum
alloy core. This process creates a surface 4-5 times harder than
traditional metal rollers, delivering exceptional wear resistance,
anti-corrosion properties, and thermal stability for extended
service life.
Key Features & Advantages:
Superior Durability: Engineered for high-wear environments,
reducing replacement frequency and downtime.
Precision Ink Control: Laser-engraved hexagonal, trihelical, or ART
cells ensure uniform ink distribution, minimizing printing defects
(banding, dot gain).
Optimized Performance: Smooth cell walls/bottoms enable rapid ink
release, easy cleaning, and consistent coating volumes (10-60
microns depth).
Versatile Compatibility: Compatible with global flexo printers
(BOBST, W&H, Mark Andy) and coating/laminating machines.
Guaranteed Accuracy: Each roller includes a cell-volume
certification report for verified ink transfer.
Technical Specifications:
| Parameter | Specification |
|---|
| Model | SY-004 |
| Max Length | 4800mm (5250mm with axis) |
| Cell Depth | 10-60 microns (application-dependent) |
| LPI Range | Customizable (Standard: 200-1200 LPI) |
| Volume Capacity | Customizable (Typical: 1.5-15 BCM/in²) |
| Core Materials | 45# Steel, Aluminum Alloy |
| Coating Materials | Chromium Oxide / Aluminum Oxide Ceramic |
| Cell Shapes | Hexagonal, Trihelical, ART, Quadrilateral |
Industry-Leading Benefits:
Cost Efficiency: Long lifespan lowers total cost of ownership vs.
metal rollers.
Enhanced Print Quality: Eliminates streaking and ensures color
consistency.
Easy Maintenance: Resists clogging; cleanable with specialized
agents.
Eco-Friendly: Reduced ink waste through precise transfer.
Applications:
Ideal for self-adhesive labels, paper cups/bags, flexible
packaging, and corrugated printing.
FAQ:
Q: What makes ceramic anilox rollers superior to metal?
A: Ceramic offers 4-5x higher hardness, corrosion resistance, and
thermal stability, ensuring longer life and consistent performance.
Q: Can I customize cell geometry and volume?
A: Yes! We offer hexagonal, trihelical, ART, and oblique mesh
patterns with tailored LPI/volume for your application.
Q: What maintenance is required?
A: Regular cleaning with pH-neutral solutions prevents cell
clogging. Avoid abrasive tools.
Q: Are Yuncheng rollers compatible with European presses?
A: Absolutely. They integrate with BOBST, W&H, UTECO, and other
global brands.
Q: Do you provide volume certification?
A: Yes, every roller includes a cell-volume inspection report.
